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Lubrication performance and reliability improvement

Lubrication audits & benchmarking (ICML)

Precision lubrication audit for food manufacturing

Measuring lubrication maturity against international best practice

The International Council for Machinery Lubrication (ICML) 55.1 framework defines what a robust, effective lubrication programme should look like.

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Activate delivers structured onsite assessments aligned to this international standard, providing an objective benchmark of current lubrication performance and clear, prioritised recommendations for improvement.

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This is not a product review.

It is a programme maturity assessment.

ICML lubrication excellence assessment framework

The ICML 55.1 framework

ICML 55.1 defines twelve interrelated lubrication programme areas:

  • Machine readiness

  • Lubricant selection and system design

  • Lubrication task management

  • Tools and support facilities

  • Inspection practices

  • Lubricant analysis

  • Troubleshooting and root cause analysis

  • Waste handling

  • Energy and environmental impact

  • Oil reclamation

  • Programme management and metrics

  • Skills and competency

Together, these areas provide a comprehensive view of lubrication capability across technical, operational and organisational dimensions.

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What the assessment involves

The ICML survey is conducted onsite by an Activate specialist.

It includes:

  • Structured review across all programme areas

  • Observation of lubrication practices and facilities

  • Evaluation of documentation, processes and control systems

  • Identification of strengths, risks and gaps

A formal report is issued within one to two weeks, including:

  • Clear benchmarking against best practice

  • Flagged areas of concern

  • Prioritised action recommendations

The outcome is clarity.

Why benchmarking matters

Many lubrication programmes evolve over time without structured evaluation.

Common symptoms include:

  • Inconsistent practices between teams or shifts

  • Over-reliance on individual knowledge

  • Gaps in documentation or verification

  • Unclear performance metrics

  • Audit vulnerability

Benchmarking provides a defined baseline from which improvement can be measured and sustained.

From audit to action

The ICML assessment can stand alone as a structured audit.

It is also frequently used as:

  • The starting point for precision lubrication development

  • A roadmap for structured improvement

  • A foundation for training programmes

  • A diagnostic gateway into broader Asset Care Excellence (ACE) initiatives

Improvement is most effective when it is measurable.

Supporting capability development

Activate also offers ICML-aligned lubrication training, with optional examination for formal qualification.

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Developing internal capability ensures improvements are sustained beyond the initial assessment.

Lubrication benchmarking against ICML standards
Bearing inspection as part of a lubrication audit
Machinery inspection during an ICML lubrication assessment
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When to consider an ICML survey

An ICML assessment is particularly valuable where:

Lubrication practices lack consistency

Reliability issues are recurring

Audit pressure is increasing

Programme ownership is unclear

Structured improvement is required

It provides an objective view of where you are today - and what structured progress looks like.

If lubrication performance has not been formally benchmarked against international standards, an ICML assessment provides a clear starting point.

Speak to a specialist
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Improve everyday lubrication

Better product choice, clearer practices and stronger control help reduce risk, waste and repeat failures across day-to-day operations.

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Move from reactive to proactive

Asset Care Excellence (ACE) helps teams build a more structured approach to asset care, reliability and long-term performance.

Explore Asset Care Excellence (ACE)

Where does your lubrication programme sit?

Ad hoc → Reactive → Structured → Controlled → Optimised

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